Audi Q5: Repair Information

Minimum Curing Time for Bonded Windows

  WARNING

• For safety reasons, use only electrically non-conductive 2K-adhesive when installing windshield and rear window using the materials listed below.
• The vehicle can only be used after the minimum curing time has elapsed.

Window Glass, Servicing

Special tools and workshop equipment required

• Window Repair Kit -VAS1993- or -VAS6092-

  Note

• Windshields with stone chips can be repaired with the Window Repair Kit -AS 6092- and the Repair Resin, Talon -VAS1993/2-.
• These damaged areas must not exceed a certain dimension or lie within the driver field of sight.
• For further details on use, refer to operating instructions enclosed with each kit.

Bonded Window Glass Installation Instructions

Special tools and workshop equipment required

• Cutting Tool for Bonded Windows -VAS6452-

• Cutting Tool for Bonded Windows - Wire Reel -VAS6452/1-
• Cutting Tool for Bonded Windows - Wire -VAS6452/2-

• Bonded Window Tool Kit -VAG1351-
• Bonded Window Tool Kit - Pull Handle -VAG1351/1-

• Double Suction Lifter -VAG1344-

• Window Cutter -VAG1561A-

• Blade, Offset -VAG1561/10-

• Window Cutter - Universal Blade (2 pc.) -VAG1561/11-

• Window Cutter - Scraper (2 pc.) -VAG1561/7+8-

• Double Cartridge Gun -VAS5237-

• Cartridge Gun -VAG1628-

• Cartridge Heater -VAG1939A-

Materials

• 2K Window Adhesive Kit -D 004 660 M2- → Note
• 1K Window Adhesive -DH 009 100 03- → Note
• Glass-/Paint Primer -D 009 200 02-
• Cleaning Solution -D 009 401 04-
• Applicator -D 009 500 25-
• Adhesive Remover -D 002 000 10-
• Cutting Tool for Bonded Windows - Wire -6452/2- or Cutting Wire -357 853 999-

¹⁾  Observe the minimum curing time. Refer to → Chapter "Minimum Curing Time for Bonded Windows".

²⁾  To apply this material the Double Cartridge Gun -VAS5237- must be used.

³⁾  Heat according to manufacturer's instructions using Cartridge Heater - VAG1939 A-.

⁴⁾  Small cartridge (110 ml) for sealing and/or when a 400 ml double cartridge is not sufficient.

Adhesive, Removing

Adhesive Remover -D 002 000 10- is recommended as a cleaning solution. Follow all safety precautions.

  Caution

When cleaning from vehicle interior out, the window just installed must not be pressed outward.

Paint Surfaces

- First, clean paint surfaces with a dry cloth. Remove residual adhesive with Adhesive Remover -D 002 000 10-.

Plastic Trim

- Allow the adhesive to harden (approximately 1 hour) and then peel it off.

Window Glass, Sealing

- Allow leaky area to dry, and clean it.

- Apply adhesive sealing material to leaking area between window and sheet metal flange and spread.

- Allow the adhesive to harden.

- Perform a leak test.

- Perform visual inspection of vehicle interior.

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